As a new star in the field of anti-wear, wear resistant ceramics have been favored by many manufacturers since their emergence, especially wear-resistant ceramic liners and wear-resistant ceramic pipes, which are widely used in various heavy wear fields such as steel, lithium batteries, mines, and docks. . However, many companies that have never used wear-resistant ceramics or don’t know much about wear-resistant ceramics have doubts. The price of wear-resistant ceramics is obviously higher than that of most cast iron, manganese steel and other materials. Why do so many people insist on using it and give high praise to it? What about praise? Today we will talk about 6 reasons to choose wear-resistant ceramics.
1. Save replacement costs: In terms of price, wear-resistant ceramics are indeed more expensive than many wear-resistant materials, but the hardness of wear-resistant ceramics far exceeds that of cast stone, manganese steel, etc., and the wear resistance is several times or even dozens of times that of these wear-resistant materials. times, the service life is more than ten times that of cast stone. Taking a certain port as an example, before using wear-resistant ceramic liners, the service life of their hopper and chute liners was only 15 days to one month. However, after using chemshun’s wear-resistant ceramics, the liners were used for 6 months. With continued use, the saved liner replacement cost has far exceeded the value of the wear-resistant ceramic liner itself, saving customers a lot of replacement costs.
2. Save labor costs: When equipment is worn out, replacement is not only expensive, but also requires a lot of labor costs. Using wear-resistant ceramics to prevent wear and extend the service life can also save labor costs.
3. Save time and cost and improve production efficiency: Equipment wear requires frequent shutdowns for maintenance. For many companies that operate continuously, shutdown means shutdown of production, especially equipment in important links of the production line. Once shut down, the entire production line will be shut down. If production is to be stopped, the loss caused by the delay is immeasurable. The use of wear-resistant ceramics can reduce the number of shutdowns and maintenance, save time and cost, and improve production efficiency.
4. Stable and safe: In some powder transportation and pneumatic transportation processes, pipe wear and leakage will seriously reduce the transportation efficiency and even cause safety hazards. The use of wear-resistant ceramic pipes, especially integrally formed wear-resistant ceramic pipes, can greatly reduce the risk of leakage. , to ensure the stable and safe operation of pipelines.
5. Improve product quality: Ordinary metal anti-wear materials are prone to produce debris and metal pollution when worn, which will have a greater impact on industries that are sensitive to metal pollution such as lithium batteries or some industries that require higher material purity. Wear-resistant ceramics Not easy to wear, can effectively reduce wear debris and isolate metal contamination. Moreover, wear-resistant ceramics have stable chemical properties, are not easily reactive with acidic and alkaline materials, and are not easily corroded. They can also effectively maintain material purity and improve product quality.
6. The surface is smooth and not easy to block: Blocking is an important factor affecting production efficiency. It may affect the material transportation efficiency at least, but requires shutdown for maintenance and dredging of pipelines. The surface of wear-resistant ceramics is smooth, and Chemshun’s ceramics contain self-lubricating components. The more they are worn, the smoother they become, which can effectively reduce the occurrence of material clogging, improve production efficiency and reduce production costs in disguise.
Post time: Oct-27-2023