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Wear Resistant Ceramic Lined Pulley Lagging

Short Description:

Chemshun aluminum oxide mosaic tile are used as ceramic lining with advantage of wear-resisting, impact resisting, easy operation, etc., is ideal surface wear-resisting material of material transfer equipment in iron & steel works, thermal & power plants, mine, etc. Trades and can extend operating life of equipment effectively. It is widely used as pulley lagging ceramics in conveying engineering to protect the belts in mining industry and agriculture,etc.Pulley lagging is made through hundreds of individual ceramic lining pieces vulcanized into durable rubber plates, every applied ceramic lining tile have raised dimples for abrasion resistance. Which is best combination materials for processing. Due to the small size, Chemshun’s mosaic tile is an ideal solution for lining high-wear areas as curved shape surfaces such as pipe, cones,etc. This provides the protection for applications where use of standard big tile is impractical. The loose mosaic tiles are also usually used as wear liner embedded into rubber for hot vulcanization. this ceramic rubber liner combines the good performances of wear resistance of ceramic and anti-impact of rubber.so, it is also well required by mining industry.


Product Detail

Feature

Excellent corrosion resistance property
Easily handled size and weight
Excellent heat resistance property
Excellent impact resistance property
Fast and safe installation
Lower production and maintenance cost

Chemshun Ceramic Advantages

Professional technical team to afford CAD designs
Professional installation team to afford install service
Well established process as per international standards
Accept the standard and pre-engineered tiles

Technical Data Sheet

S.No. Attributes Unit CHEMSHUN 92 I CHEMSHUN92 II CHEMSHUN 95 CHEMSHUN ZTA
1 Alumina Content % 92 92 95 70-75
ZrO2 % 25-30
2 Density g/cc ≥3.60 ≥3.60 >3.65 ≥4.2
3 Color - White White White White
4 Water Absorption % <0.01 <0.01 0 0
5 Flexural Strength Mpa 270 300 320 680
6 Moh’s Density Grade 9 9 9 9
7 Rock Well Hardness HRA 80 85 87 90
8 Vickers Hardness(HV5) Kg/mm2 1000 1150 1200 1300
9 Fracture Toughness (Min) MPa.m1/2 1000 3-4 3-4 4-5
10 Compressive strength Mpa 850 850 870 1500
11 Thermal Expansion Coefficient
(25-1000ºC)
1×10-6/ºC 8 7.6 8.1 8.3
12 Maximum operation temperature ºC 1450 1450 1500 1500

Dimension

Product Length
(mm)
Width
(mm)
Thickness including Dimple(mm)
Ceramic Tile with 5dimples 20±0.3 20±0.3 5/6/7/8/9/10
Ceramic Tile with 13dimples 20±0.3 20±0.3 5/6/7/8/9/10
Ceramic Tile with 18dimples 20±0.3 30±0.5 5/6/7/8/9/10
Ceramic Tile with 13dimples 25±0.4 25±0.4 5/6/7/8/9/10
Hex.Tile 12 3/6/10/11/12/20/24/25
Hex Tile 19 5~25
Hex Tile 6 3~6
Square Tile 20 20 2~10
Square Tile 17.5 17.5 2~10

Application in Industries

Industry Equipment system Equipment parts
Cement Pre-blending system for crashing limestone and crude fuel Chute, bunker, pulley lagging, discharge cone
Raw mill system Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker
Cement mill system Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer
Ball mill system Pulverizer exhauster’s body and vane wheel, powder concentrator’s body, pulverized coal’s pipeline, hot air duct
Sintering system Inlet/outlet bend, wind value plate, cyclone, chute, dust collector’s pipe
Afterheat system Separator’s pipeline and wall
Steel Raw material feeding system Hopper, silo
Batching system Mixing bunker, mixing barrel, mixing disk, disk pelletizer
Sintered material transport system Hopper, silo
Dedusting and Ash discharge system Dedusting pipeline, bend, y-piece
Coking system Coke hopper
Medium-speed mill Cone, separation buffles, outlet pipe, pulverized coal’s pipeline, burner cone
Ball mill Classifier, cyclone separator, bend, powder concentrator’s inner shell
Thermal power Coal handling system Bucket wheel machine, coal hopper, coal feeder, orifice
Ball mill system Separator’s pipe, elbow and cone, coal mill’s elbow and straight tube
Medium-speed mill coal mill body, separation buffles, cone, pipeline, elbow
Fall mill Pulverized coal’s pipeline and elbow
Dedusting system Dedusting’s pipeline and elbow
Ash discharge system Fan duster’s shell, pipeline
Port Transporting material system Bucket wheel machine’s disk and hopper, transfer point’s hopper, unloader’s hopper,
Smelting Transporting material system Measuring hopper, coke hopper, vibrating screen’s chute, head valve, Intermediate bin, tail bin
Batching system batch hopper, mixing machine
Burning system Ash bucket, pump calcine tube, hopper
Dedusting system Dedusting’s pipeline and elbow
Chemical Transporting material system Hopper, silo
Dedusting system Dedusting’s pipeline and elbow
Processing equipment Vibromill liner
Coal Coal handling system Bucket wheel machine, coal hopper, coal feeder
Coal washing system Hydrocyclone
Mining Transporting material system Hopper, silo

Service

We accept custom orders.
If you want to know more product information, please feel free contact us and we’ll afford you the most suitable product and best service!

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