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ZTA Rubber Ceramic Wear Liner

Short Description:

The Zirconia Toughened Alumina Ceramic also named ZTA ceramic, which is white color, is a combination material of the aluminum oxide and 20~25% zirconium oxide. Chemshun ZTA is a considerable improvement in impact strength and toughness over alumina ceramic. Chemshun ZTA’S wear resistance is 2.5 better times than the alumina ceramic. ZTA offer increased component life and a more cost effective long term solution, it’s very suitable for extreme impact and wear equipment of mining industry.


Product Detail

Introduction:

The various ZTA shapes of ceramics can be vulcanized in rubber sheets, providing customers the flexibility of usage and minimizing the wear on parts. This means that our product is suitable for use in a wide range of applications, from chutes and hoppers to conveyor systems and impact zones.

Installation of our wear plate is quick and easy, thanks to the bolt or welding method that can be used. This ensures that downtime is minimized, and your equipment is protected as soon as possible. Our rubber ceramic wear plate also possesses a high level of abrasion resistance, which ensures that it can withstand even the harshest conditions while maintaining its effectiveness.

Feature

Higher strength than alumina
Lower cost than zirconia
Exceptional wear resistance
High corrosion resistance
High fracture toughness
High temperature stability

Advantage

Wear resistant rubber ceramic wear liners are used to offer higher wear and impact protection.
1) Combine energy absorbing rubber and excellent abrasion resistant high alumina ceramic, suitable for high wear and impact applications.
2) Custom shape and size to meet your specific requirements, standard liners and non-standard ones are all available.
3) Complete wear and abrasion solutions
4) Manufacturer with rich experience, good bond between rubber and ceramic, ceramics stay in place until completely worn.
5) Wide range of rubber ceramic wear plates to meet your different requirements.

Application

1)Bunker
2)Feed chute
3)Discharge chute
4)Ore storage
5)Hopper
6)Bin

Chemshun Ceramic wear liner size :

No. TYPE Size Ceramic type Ceramic thickness (mm) Rubber thickness  (mm) Steel thickness (mm)
1 CERAMIC WEAR LINER 300 x 300 x 25 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
13 6 6
2 CERAMIC WEAR LINER 300 x 300 x 37 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
25 6 6
3 CERAMIC WEAR LINER 300 x 300 x 50 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
38 6 6
4 CERAMIC WEAR LINER 300 x 300 x 63 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
50 7 6
5 CERAMIC WEAR LINER 510 x 510 x 30 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
20 5 5
6 CERAMIC WEAR LINER 510 x 250 x 30 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
20 5 5
7 CERAMIC WEAR LINER 510 x 250 x 30 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
20 5 5
8 CERAMIC WEAR LINER 500 x 500 x 30 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
17 8 5
9 CERAMIC WEAR LINER 600 x 600 x 25 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
20 5 0

 

Technical Data Sheet

PART

PROPERTIES

UNIT

ZTA Ceramic

Ceramic

Al2O3

%

70-75

ZrO2

%

25-30

Density

g/cm3

4.20

Vickers hardness

Kg/mm2

1300

Fracture toughness

Mpa.M1/2

3-4

Rubber

Flexural strength

Mpa

680

Composition

-

Nature rubber+SBR

Shore hardness

HA

60±5

Tensile elongation rate

%

>400

Tensile strength

Mpa

25

Tear strength(%)

%

30

Bonding strength between rubber and ceramic

Mpa

4

Steel

Material

-

Q235A

Tensile strength Density

g/cm3

7.85

Thickness

mm

5-6

Adhesive

Appearance

-

Brown glutinous liquid

Solid content

-

20±3%

Viscosity

Mpa

≥2.5

Peel strength

48h N/2.5cm

≥120

Compressive strength

Mpa

≥850

Working temperature

ºC

-20 – 100

Service

We accept custom orders.
If you want to know more product information, please feel free contact us and we’ll afford you the most suitable product and best service!

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